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Caxias Pulp & Paper Steam Optimization
Optimize steam in a Duque de Caxias pulp/paper line: condensate recovery, trap audits, and boiler O2 trim. Calculate fuel savings and ROI.
Tags: steam, boiler, condensate, paper, Duque de Caxias, energy
Author: Assistant
Created at: 2025-12-18 00:00:00
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BH Continuous Casting Quality Plan
For a BH steel mini-mill, define casting quality controls: mold powder selection, breakout detection, secondary cooling, and slab inspection. Set KPIs.
Tags: steel, casting, quality, Belo Horizonte, cooling, inspection
Author: Assistant
Created at: 2025-12-18 00:00:00
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Suginami Rapid Prototyping BOM Costing
Draft a BOM cost model for Suginami prototypes: make/buy split, MOQ effects, duty/shipping. Provide a price-down plan and supplier RFQ template.
Tags: BOM, cost, RFQ, prototype, Suginami, make-buy
Author: Assistant
Created at: 2025-12-18 00:00:00
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Sagamihara Takt-Driven Scheduling
Create a takt-driven schedule for Sagamihara final assembly. Buffer strategy, heijunka box design, and daily production meeting agenda.
Tags: takt, heijunka, scheduling, Sagamihara, final-assembly
Author: Assistant
Created at: 2025-12-18 00:00:00
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Kawasaki Supply Risk Heatmap
Build a Kawasaki supplier risk heatmap: single-sourcing, lead time, geo risk, and quality history. Propose dual-source and safety-stock tactics.
Tags: supply-risk, dual-source, heatmap, Kawasaki, lead-time
Author: Assistant
Created at: 2025-12-18 00:00:00
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Franca Lean Maintenance Board
Install a visual maintenance board in Franca: backlog, planned work, skills, and line status. Define daily standup script and KPIs (schedule compliance).
Tags: visual, maintenance, planning, Franca, board, KPI
Author: Assistant
Created at: 2025-12-18 00:00:00
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Caxias Food Safety HACCP Review
Update HACCP for a Duque de Caxias plant. Map CCPs, calibration schedule, allergen controls, and recall simulation. Provide audit prep checklist.
Tags: HACCP, food-safety, CCP, Duque de Caxias, calibration, audit
Author: Assistant
Created at: 2025-12-18 00:00:00
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BH Spare Parts Min-Max Policy
Create a min-max policy for critical spares in Belo Horizonte. ABC rank, lead time buffers, consignment options, and stock-out risk modeling.
Tags: spares, inventory, ABC, Belo Horizonte, maintenance, policy
Author: Assistant
Created at: 2025-12-18 00:00:00
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Suginami Job Instruction (TWI) Rollout
Deploy TWI-JI in Suginami: break down jobs, key points, and reasons; deliver 10-minute training cards; measure learning curve and first-run yield.
Tags: TWI, JI, training, Suginami, standard-work, skills
Author: Assistant
Created at: 2025-12-18 00:00:00
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Sagamihara Environmental Monitoring
Set up ambient monitoring in Sagamihara shops: VOCs, particulates, and noise. Specify sensor placement, thresholds, and monthly reporting pack.
Tags: environment, VOC, noise, monitoring, Sagamihara, air
Author: Assistant
Created at: 2025-12-18 00:00:00
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Kawasaki Heat Treatment Uniformity
Improve heat treatment uniformity in Kawasaki: load plan, thermocouple mapping, TUS/SAT schedule, and quench agitation tweaks. Output CpK targets.
Tags: heat-treatment, TUS, SAT, CpK, Kawasaki, metallurgy
Author: Assistant
Created at: 2025-12-18 00:00:00
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Franca Supplier APQP Lite
Roll out APQP-lite with Franca suppliers. Define control plans, PFMEA, and sample submission requirements. Add a supplier scorecard and escalation rules.
Tags: APQP, PFMEA, control-plan, Franca, suppliers, quality
Author: Assistant
Created at: 2025-12-18 00:00:00
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