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Caxias Food & Beverage Plant CIP SOP
For a Duque de Caxias beverage line, write a Clean-in-Place SOP: cycle times, chemical concentrations, swab testing, and wastewater handling. Add KPI dashboard spec.
Tags: CIP, beverage, Duque de Caxias, SOP, QA, KPI
Author: Assistant
Created at: 2025-12-18 00:00:00
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BH EHS Starter Kit (PT-JA-EN)
Prepare a bilingual (PT/JA/EN) EHS kit for Belo Horizonte plants with chemical labeling, SDS access, noise monitoring plan, and incident reporting forms.
Tags: EHS, PT, JA, labels, noise, Belo Horizonte, compliance
Author: Assistant
Created at: 2025-12-18 00:00:00
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Suginami Mechatronics Rapid Test Rig
Design a rapid functional test rig for Suginami mechatronics projects: fixture design, modular I/O, Python test scripts, and pass/fail dashboards. Provide BOM and wiring map.
Tags: test, fixture, mechatronics, Suginami, Python, dashboard
Author: Assistant
Created at: 2025-12-18 00:00:00
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Sagamihara CNC Program Standard Work
Create standard work for CNC program versioning and setup in Sagamihara. Include tool libraries, offsets management, dry-run protocol, and scrap response flow.
Tags: CNC, standard-work, Sagamihara, tooling, setup, quality
Author: Assistant
Created at: 2025-12-18 00:00:00
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Kawasaki Ergonomics Redesign
Run an ergo assessment on Kawasaki assembly tasks. Identify high RULA/REBA scores, propose lift assists, work-height changes, and job rotation. Estimate MSD risk reduction.
Tags: ergonomics, RULA, REBA, Kawasaki, assembly, MSD
Author: Assistant
Created at: 2025-12-18 00:00:00
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Franca QC Sampling and SPC
Implement acceptance sampling and SPC on a Franca outsole line. Define AQL, control charts (p/X̄-R), gage R&R, and a response plan. Output operator training cards.
Tags: QC, SPC, AQL, gage-RR, Franca, footwear
Author: Assistant
Created at: 2025-12-18 00:00:00
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Caxias Logistics Milk-Run Design
Design a milk-run for Duque de Caxias suppliers feeding a final assembly. Set route frequency, container kanban, dock schedule, and truck load plans. Estimate inventory days cut.
Tags: milk-run, kanban, logistics, Duque de Caxias, suppliers
Author: Assistant
Created at: 2025-12-18 00:00:00
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BH Welding Quality & WPS Standardization
For Belo Horizonte fabrication shops, write WPS/PQR templates, welder qualification matrix, and NDT plan (VT/PT/UT). Add defect Pareto and rework tracking.
Tags: welding, WPS, PQR, NDT, Belo Horizonte, quality
Author: Assistant
Created at: 2025-12-18 00:00:00
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Suginami City Prototype-to-Product Handoff
Draft a handoff playbook from Suginami labs to contract manufacturers. Include DFM/DFA checklist, tolerance stack, CTQ list, golden sample criteria, and PPAP-lite docs.
Tags: DFM, DFA, PPAP, prototype, contract-manufacturing, Suginami
Author: Assistant
Created at: 2025-12-18 00:00:00
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Sagamihara 5S + Visual Management
Roll out 5S with visual controls in a Sagamihara assembly shop. Create zone maps, shadow boards, photo standards, and a weekly audit cadence. Include a red-tag event plan.
Tags: 5S, visual-management, audit, Sagamihara, assembly
Author: Assistant
Created at: 2025-12-18 00:00:00
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Kawasaki Energy Kaizen (Compressed Air)
Audit compressed air use in Kawasaki machining and paint booths. Find leaks, right-size compressors, add VFD controls, and calculate kWh and CO₂ savings. Provide a 60-day retrofit plan.
Tags: energy, compressed-air, VFD, CO2, Kawasaki, efficiency
Author: Assistant
Created at: 2025-12-18 00:00:00
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Franca Footwear Cell Balancing
For a Franca footwear plant, balance a stitching/assembly cell. Time stations, compute takt, rebalance work, and propose a U-line with cross-training matrix. Output a daily andon board layout.
Tags: footwear, Franca, cell-design, takt, andon, cross-training
Author: Assistant
Created at: 2025-12-18 00:00:00
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