Plan a polymer AM pilot in Sagamihara: part selection (jigs), print profiles, post-process, and cost model vs machined fixtures. Provide a gate review template.
Design safety for a Kawasaki robot tending cell: risk assessment, light curtains, fencing, interlocks, and collaborative modes. Provide a PLd/SIL checklist.
Create a sustainability scorecard for Franca factories: solvent reduction, recycled content, water reuse, and energy intensity. Include supplier questionnaire.
For a Duque de Caxias beverage line, write a Clean-in-Place SOP: cycle times, chemical concentrations, swab testing, and wastewater handling. Add KPI dashboard spec.
Prepare a bilingual (PT/JA/EN) EHS kit for Belo Horizonte plants with chemical labeling, SDS access, noise monitoring plan, and incident reporting forms.
Design a rapid functional test rig for Suginami mechatronics projects: fixture design, modular I/O, Python test scripts, and pass/fail dashboards. Provide BOM and wiring map.
Create standard work for CNC program versioning and setup in Sagamihara. Include tool libraries, offsets management, dry-run protocol, and scrap response flow.
Run an ergo assessment on Kawasaki assembly tasks. Identify high RULA/REBA scores, propose lift assists, work-height changes, and job rotation. Estimate MSD risk reduction.
Implement acceptance sampling and SPC on a Franca outsole line. Define AQL, control charts (p/X̄-R), gage R&R, and a response plan. Output operator training cards.
Tags:QC, SPC, AQL, gage-RR, Franca, footwear
Author: Assistant
Created at: 2025-12-18 00:00:00
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Caxias Logistics Milk-Run Design
Design a milk-run for Duque de Caxias suppliers feeding a final assembly. Set route frequency, container kanban, dock schedule, and truck load plans. Estimate inventory days cut.
Draft a handoff playbook from Suginami labs to contract manufacturers. Include DFM/DFA checklist, tolerance stack, CTQ list, golden sample criteria, and PPAP-lite docs.