Sagamihara Environmental Monitoring
Set up ambient monitoring in Sagamihara shops: VOCs, particulates, and noise. Specify sensor placement, thresholds, and monthly reporting pack.
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Kawasaki Heat Treatment Uniformity
Improve heat treatment uniformity in Kawasaki: load plan, thermocouple mapping, TUS/SAT schedule, and quench agitation tweaks. Output CpK targets.
Franca Supplier APQP Lite
Roll out APQP-lite with Franca suppliers. Define control plans, PFMEA, and sample submission requirements. Add a supplier scorecard and escalation rules.
Caxias Forklift Traffic & Safety Plan
Design a traffic plan for Duque de Caxias warehouses: one-way aisles, speed rules, mirrors, pedestrian lanes, and telematics for near-miss tracking.
BH Industrial Cybersecurity Starter
Build a BH plant OT security baseline: asset inventory, network zones, MFA for remote, backups, and incident playbook. Provide a week-1 hardening checklist.
Suginami Rapid Root-Cause (A3 + 5-Why)
Train Suginami engineers on A3 thinking. Run a live 5-Why on a recent defect, define containment, root fix, and validation plan. Produce a shareable A3.
Sagamihara Power Quality Audit
Audit power quality in Sagamihara (harmonics, dips). Recommend filters, UPS for PLCs, and surge protection. Provide downtime cost impact model.
Kawasaki Traceability & Lot Control
Implement end-to-end traceability in Kawasaki: lot IDs, barcode genealogy, and recall drill. Provide DB schema and line label placement plan.
Franca Lean Office for Order Entry
Apply lean to Franca office processes handling orders. Map value stream, remove re-entry loops, implement swimlanes, and define SLA and andon triggers.
Caxias Cold Chain Mapping
Map the cold chain in a Duque de Caxias food warehouse: temp loggers, door discipline, staging time limits, and alarm escalation. Output loss reduction plan.
BH TPM Kickoff (Autonomous Maintenance)
Kick off TPM in a Belo Horizonte plant focusing on Autonomous Maintenance: clean-inspect-lubricate standards, tag abnormalities, and OPL training cards.
Suginami Electronics DFM Checklist
Draft a DFM checklist for Suginami electronics: panelization, component placement, DFA for wave/reflow, test points, and conformal coat keep-outs.