Prompt Cards

For Belo Horizonte fabrication shops, write WPS/PQR templates, welder qualification matrix, and NDT plan (VT/PT/UT). Add defect Pareto and rework tracking.

Draft a handoff playbook from Suginami labs to contract manufacturers. Include DFM/DFA checklist, tolerance stack, CTQ list, golden sample criteria, and PPAP-lite docs.

Roll out 5S with visual controls in a Sagamihara assembly shop. Create zone maps, shadow boards, photo standards, and a weekly audit cadence. Include a red-tag event plan.

Audit compressed air use in Kawasaki machining and paint booths. Find leaks, right-size compressors, add VFD controls, and calculate kWh and CO₂ savings. Provide a 60-day retrofit plan.

For a Franca footwear plant, balance a stitching/assembly cell. Time stations, compute takt, rebalance work, and propose a U-line with cross-training matrix. Output a daily andon board layout.

Build a preventive maintenance program for a Duque de Caxias packaging line. Define PM intervals, lubrication map, vibration checks, and a CMMS starter schema with MTBF targets.

Propose a lean re-layout for a Belo Horizonte industrial warehouse. Use spaghetti diagrams to reduce travel, set pick-path rules, add ABC zoning, and design a Kanban replenishment loop. Provide expected pick-rate gains.

Create a safety pack for Suginami City makerspaces: laser cutter SOPs, resin ventilation, PPE checklist, lockout/tagout posters, and bilingual signage (JA/EN). Include a monthly audit template.

For a Sagamihara metalworking SME, draft a 90-day digital roadmap: barcode WIP tracking, simple MES, maintenance logs, and power monitoring. Include cost bands, vendor shortlist, and a pilot success checklist.

Design a one-week kaizen sprint for a precision parts plant in Kawasaki. Map a machining cell’s current state, run a time-and-motion study, quantify OEE losses, propose SMED changes for setup under 10 minutes, and output a before/after KPI board and SOP.

Set rules when to quote vs paraphrase; enforce quote length caps and citation proximity. Provide detectors for unattributed paraphrase and a remediation flow.

Create reusable templates: 1-page brief, deep dive, executive summary. Define required sections (claims,evidence,risks,unknowns) and auto-fill rules from the pipeline.