Prompt Cards

USA Reman: Core Return & Green KPIs
Design a remanufacturing core loop. Deliver: core eligibility matrix, packaging, RMA portal UX, triage grading, and hazardous material handling notes. KPIs: core return %, days outstanding, recovery value. Output: warehouse work-instructions, carrier rules, monthly green scorecard.
Tags: USA, Remanufacturing, Returns, Sustainability, Logistics
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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USA Network: Dealership EV Charging Rollout
Plan EVSE deployment across a dealer network. Deliver: site audit template, NEC 625 references, utility coordination, load management, demand-charge mitigation, stall mix, signage/traffic flow, and uptime SLAs. KPIs: charger availability, session success, cost/kWh. Output: playbook, vendor scorecard, training.
Tags: USA, EVSE, Dealers, Charging, NEC, Operations
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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USA Manufacturing: FMVSS Test Plan Orchestration
Be a program test lead. Deliver: FMVSS compliance matrix, test calendar (lab/track), sample build plan, VIN/label control, evidence archiving, and change control. KPIs: test pass-rate, retest cost ↓. Output: traceability matrix, lab booking workflow, executive gates.
Tags: USA, FMVSS, Homologation, Testing, Program management
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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USA Mechanics: ADAS Calibration Bay Setup
Design a dealership/independent shop ADAS calibration bay. Deliver: target layout zones, lighting spec, floor level checks, alignment workflow, OBD/scan integration, road-test route, and documentation pack. KPIs: calibration first-time-pass, comebacks ↓, cycle time. Output: SOPs, checklists, customer education sheet.
Tags: USA, ADAS, Calibration, Workshop, OBD, Throughput
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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USA Industry: Warranty Signal & Recall Readiness
Act as warranty analytics lead. Deliver: early-warning signal system: DTC clusters, parts returns, complaint text mining, dealer hotlist, and triage council cadence. Map NHTSA reporting touchpoints and recall comms templates. KPIs: detection lead time, recall completion rate, cost per VIN. Output: dashboards, playbook, dealer kit.
Tags: USA, Warranty, NHTSA, Analytics, Recall, Dealers
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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Japan Connected Car: Data & Type-Approval Pack
Prepare a non-OEM specific readiness pack for connected features. Deliver: UNECE/Japan type-approval checklist references, cybersecurity management system overview, over-the-air update process, APPI privacy mapping, data-minimization policy, and customer consent UX. KPIs: audit findings ↓, update success ↑. Output: RACI, evidence binder index.
Tags: Japan, Connected car, Type approval, Privacy, OTA, Cybersecurity
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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Japan Supply Base: Tier-2 APQP Lite
Act as supplier-development lead. Deliver: APQP-lite for Tier-2/3: CTQ flowdown, PFMEA starter kit, control plan grid, PPAP evidence list, gauge R&R plan, and logistics milk-run map. Include genba audits and QC circle cadence. KPIs: PPM ↓, on-time PPAP ↑. Output: templates, audit schedule, escalation matrix.
Tags: Japan, APQP, PPAP, Supplier development, Quality, Genba
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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Japan EV Service: High-Voltage Safety Cell
Design an EV/HV service cell. Deliver: lockout/tagout flow, insulated tools list, battery lift/cribbing plan, spill/thermal event response, isolation resistance test steps (non-OEM specific), grounding checks, and bay zoning. KPIs: incident=0, time-to-safe, PPE compliance. Output: floor plan, drills calendar, customer consent templates.
Tags: Japan, EV, High voltage, Safety, Service design, PPE
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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Japan Mechanics: Shaken Readiness Workflow
Be a service-bay lead preparing cars for periodic Shaken. Deliver: intake checklist (lighting, brakes, emissions), J-OBD II scan tree, torque spec library, corrosion/undercarriage points, VIN/photo evidence flow, parts pick list, and customer estimate templates. KPIs: pass-rate, rework %, bay time. Output: SOP cards, QC sign-off, customer comms in JP/EN.
Tags: Japan, Shaken, Mechanic, OBD, Service bay, Quality
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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Japan Manufacturing: TPS Digital Andon Rollout
Act as a plant Kaizen lead in Japan. Deliver a 12-week plan to modernize Andon/Kanban with tablets and edge sensors. Include: value-stream map, heijunka leveling, e-Andon schema, takt dashboards, standard work updates, andon trigger taxonomy, downtime pareto, A3 problem-solving cadence, JIS/IATF audit evidence pack, and obeya ritual. KPIs: OEE ↑, changeover time ↓, first-pass yield ↑. Output: architecture, pilot line plan, rollout waves, training kit.
Tags: Japan, TPS, Andon, Kanban, Manufacturing, IATF 16949, Kaizen
Author: Tsubasa Kato
Created at: 2025-09-12 13:15:00
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Supply Chain: Transport Mode & Route Optimizer
Plan a mode/route optimizer. Inputs: lanes, SLAs, cost, CO₂ factors. Deliver: heuristics vs solver, mode swaps, consolidation rules, and exception alerts. KPIs: OTIF, cost/kg-km, emissions proxy. Output: playbook, carrier scorecard, monthly review.
Tags: supply chain, transport, routing, OTIF, emissions
Author: Tsubasa Kato
Created at: 2025-09-12 13:12:00
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Supply Chain: Reverse Logistics Optimizer
Design a reverse flow for returns. Deliver: reasons taxonomy, triage (resell/repair/recycle), carrier pickup rules, and grading station SOPs. KPIs: recovery %, cycle time, cost/unit. Output: layout, WMS hooks, weekly dashboard.
Tags: supply chain, returns, reverse logistics, recovery, WMS
Author: Tsubasa Kato
Created at: 2025-09-12 13:12:00
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