Japan Manufacturing: TPS Digital Andon Rollout

Act as a plant Kaizen lead in Japan. Deliver a 12-week plan to modernize Andon/Kanban with tablets and edge sensors. Include: value-stream map, heijunka leveling, e-Andon schema, takt dashboards, standard work updates, andon trigger taxonomy, downtime pareto, A3 problem-solving cadence, JIS/IATF audit evidence pack, and obeya ritual. KPIs: OEE ↑, changeover time ↓, first-pass yield ↑. Output: architecture, pilot line plan, rollout waves, training kit.

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Author: Tsubasa Kato

Model: GPT-5 Thinking

Category: Operations

Tags: Japan, TPS, Andon, Kanban, Manufacturing, IATF 16949, Kaizen


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Prompt ID:
68c41e3fb1b9ec7b836096d2

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